The tannat water filling machine adopts automatic cap management, capping and sealing one by one, the filled barrel is accurately sent to the automatic cap management machine, the capping machine, through the robot, sucks up one barrel cap each time and accurately places it on the top of the filled barrel, the automatic sealing machine will immediately cooperate with the action of accurately extruding the barrel cap and sealing the filled barrel, so as to achieve the effect of rationing control.
020-34563445The Tenna water Filling machine calculates the pulse signal of the pipeline flow through the weighing module, acquires the actual weight of the liquid discharged by the Weighing system, and controls the motor operation based on the difference between the actual filling volume and the set value, thereby achieving precise control of the filling volume according to actual needs. The automatic filling machine is mainly composed of a DC variable frequency motor, a centrifugal pump, a weighing instrument with a touch screen control box, filling machinery, a cylinder filling gun, a filter, a pneumatic ball valve, etc.
The control system is mainly composed of PLC, metering system, weighing instrument and touch screen, etc. The liquid output is calculated through the weighing module. The data from the sensor is introduced into the control system, which then controls the motor operation, enabling real-time monitoring of the liquid output. The Filling system mainly accomplishes the collection of data from the weighing module, displays the data on the touch screen, accepts data input from the potentiometer, and controls the stable operation of the system through the control relay and solenoid valve, including the main program, sensor data acquisition subroutine, timer interrupt service program and liquid crystal display subroutine, etc.
After the controller enters the program control, it first detects the mode key to determine which working mode the system is in. The set values for filling are collected through AD. Then, turn on the relay. The motor operation collects the number of pulses from the sensor and displays them in real time on the LCD. When the filling volume corresponding to the pulse number reaches the set value, the relay is turned off to cut off the motor drive circuit. In the quantitative filling control, the contact switch of the solenoid valve of the filling gun in the circuit remains in a normally closed state, and the weighing module displays the current filling volume.
Basic parameters
Maximum weighing capacity: 300kg
Minimum sensitivity: 0.1kg
Filling error: ±0.1-0.2kg
Filling speed: Approximately 50-80 barrels per hour for 200L
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.
Scale platform size: 800×800mm(304 stainless steel power raceway)
Empty barrel raceway: 800mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 800mm×2500mm(304 stainless steel power raceways,2 sets
Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
