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Automatic high-temperature mixing system

High temperature .Automatic mixing system through the programmable controller touch screen automatic control program, can automatically mix a variety of raw materials in different order and temperature, to achieve the ideal product manufacturing automatic mixing equipment. The main tasks are initial data input, material tracking, process parameter setting calculation, data recording and report, human-machine dialogue processing, data communication, analog resin model, historical data processing, application system startup, event monitoring, etc. The process control automation level computer system reserves the communication interface with the continuous casting and computer system.

Product details
020-34563445

The automatic high-temperature mixing system mainly consists of a touch screen programmable controller (industrial computer control system) and automatic pneumatic valves, conveying pumps, mixing tanks, and Weighing systems. Through the automatic control program of the touch screen of the programmable controller, various raw materials can be automatically mixed and proportioned in different sequences and temperatures, achieving the ideal automatic liquid preparation equipment for finished product manufacturing. Mainly responsible for tasks such as initial data input, material tracking, process parameter setting calculation, data recording and reporting, human-machine dialogue processing, data communication, simulated resin model, historical data processing, application system startup, event monitoring, etc. The process control automation level computer system reserves communication interfaces with continuous casting and computer systems. The automatic feeding system is divided into material storage, batching, metering system, and electrical control system. The control system has two operation modes: automatic and manual, with simple operation and flexible control, which can meet various production needs and has high practicality. Suitable for mixing and controlling powders, particles, liquids, and other materials. We can customize an efficient, stable, and fully compliant industrial ingredient control system and ingredient software system solution according to your requirements.

The weighing mixer adopts weighing instruments, multiple powder Feeders, powder hopper scales, auxiliary material hopper scales, and high-speed mixers. The weighing instruments are electrically connected to multiple powder feeders, powder scales, oil assisted scales, and high-speed mixers. The discharge ports of the feeders are aligned with the feed ports of the hopper scales. The hopper scales are located above the high-speed mixer, and the discharge ports of the hopper scales are connected to the high-speed mixer. The weighing mixer adopts a screw feeder connected to the bottom of the silo, and the discharge port of the screw feeder extends above the feeding port of the powder hopper scale. The screw feeder is connected to the weighing instrument. The bottom of the hopper scale is sequentially connected with powder discharge valves, which are soft connected and electrically connected to the weighing instrument. There are Weighing modules connected on both sides of the hopper scale, which are electrically connected to the weighing instrument. The discharge port of the hopper scale is equipped with an angle valve, and the discharge end of the angle valve is connected to the speed mixer through a pipeline. The angle valve is electrically connected to the weighing instrument. The high-speed mixer is equipped with a temperature control meter, which is electrically connected to the weighing instrument. The bottom of the mixer is equipped with a discharge valve, which is electrically connected to the weighing instrument.

Main functions and advantages of the feeding system:

1. It has automatic ingredient control and manual feeding control functions for various solid materials in the formula.

2. Equipped with liquid scale weighing and liquid addition control function.

3. Equipped with flow meter liquid addition control function.

4. The timed control function for dry mixing and wet mixing discharge of the mixer.

5. Establish an advanced security mechanism and user permission management system, and assist in ensuring the security of software system data through database security mechanisms.

6. Adopting a hybrid computer system design, with stronger fault tolerance and high reliability.

7. Equipped with comprehensive specialized ingredient software, the system is stable and highly intelligent.

8. Optional function: equipped with formula import function.

9. Optional function: Supports uploading production data.

Improve the batching production information management system for the reaction kettle Batching system:

1. Formula management: Input, storage, modification, and deletion of formulas.

2. Production management: Order issuance, execution, and raw material demand statistics.

3. Raw material management: adding and deleting raw materials.

4. Alarm management: Alarm recording, viewing, and deleting.

5. System parameters: mixing time, jog time, door closing time, drop compensation, and hundreds of parameters such as material bin, scale hopper, mixer, small hopper, spray, etc. are manually set, modified, and stored.

6. Production data: Original production data can be added, deleted, and viewed.

7. Report statistics: Provides various forms of production reports to meet the query requirements of different departments, and all tables are available for download in Excel file format.

8. User management: manage the permissions of system users; Data backup and recovery function.  


Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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