The cream canning machine realizes the quantitative filling of liquid by collecting the data from the weighing module. It needs to measure the filling quantity and display it in real time. The filling system adopts weighing module and weighing instrument to realize the measurement of canning quality. In order to ensure the filling accuracy, the system adds a solenoid valve at the front end of the pump to ensure that the liquid inflow can be turned on and cut off immediately when starting/stopping.
020-34563445The automatic Filling machine quantitatively fills liquids by collecting data from the weighing module. It needs to measure the filling volume and display it in real time. The Filling system uses the weighing module and weighing instrument to measure the quality of the cans. To ensure the filling accuracy, an electromagnetic valve is added at the front end of the pump to ensure immediate connection and disconnection of the liquid flow during start/stop. The functions of automatic alarm for out-of-specification and automatic control of the feeding pump are included. The dual windows can display the filling volume, the number of barrels, and the cumulative volume. The automatic discrimination of the weight range and the function of not filling without barrels are also included. The fully automatic filling machine is a fully enclosed integrated raw material filling equipment, and it also includes fully automatic barrel sorting and taking equipment, which accelerates the conveying speed. The quantitative filling machine only needs to neatly place the barrels of the same specification at the designated position, and the professional mechanical hand will accurately take out one packaging barrel each time. It precisely transports the packaging barrel to the bottom of the filling nozzle through the power track. The filling target volume can be freely set, which is convenient for various weight packaging. The filling machine can be filled with one click, and the operation is simple. It also has a manual operation mode.
The weighing filling machine and method can automatically replenish paste in real time, automatically add paste to the filling gun, prevent overflow when the paste is too much, avoid the situation where the paste is too little and the paste cannot be dispensed, avoid the phenomenon of water seepage in the filling gun, reduce the workload of workers, and simultaneously realize online real-time monitoring of paste usage, achieving material accounting. The paste bucket is connected to the entrance end of the paste storage box, and a diaphragm pump is set between the paste storage box and the paste storage box. The outlet end of the paste storage box is directly connected to the filling gun, and a gear pump is set at the outlet end, which directly discharges the paste to the filling gun. The weighing control unit is included, and the weighing control unit consists of a weighing sensor and a weight PLC controller. The weight PLC controller is electrically connected to the diaphragm pump and the weighing sensor. The weight PLC controller's I/O points are connected to the diaphragm pump through the control electromagnetic valve. The I/O points of the weight PLC controller are also connected to the inlet valve. When the weight of the paste in the paste storage box changes, the weighing sensor senses the corresponding weight change, converts it into an analog signal through the weighing module transducer and outputs it to the weight PLC controller. The weight PLC controller receives the analog signal of the weight change and calculates the cumulative weight of the replenished paste and the cumulative weight of the dispensed paste, and then outputs the paste weight signal to drive the control electromagnetic valve to set the digital signal of the I/O point of the weight PLC controller 10. The I/O points of the PLC controller output the digital signal to the inlet valve, controlling the opening and closing of the inlet valve to achieve the addition of paste.
Basic parameters:
Maximum weighing capacity: 30kg
Minimum sensitivity: 0.01kg
Filling error: ±0.01-0.02kg
Filling speed: approximately 1500-1800 barrels per hour
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun tube: Teflon gun head, valve + Teflon hose
Structural material: Main unit SUS304 stainless steel, conveying and stacking carbon steel with anti-corrosion paint.
Scale plate size: 800×800mm (304 stainless steel power track) Empty barrel track: 700mm × 2500mm (304 stainless steel powered track) Additionally, there is a 1200mm inclined slope without power drive drum
Heavy barrel track: 700mm × 2500mm (304 stainless steel powered track, 2 sets)
Bucket separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel track.
Packing equipment: Linear type, suitable for pallets 1200 × 1200 × 140mm, including pallet supply, packing, and lower pallet conveying.
Pipeline pressure: 0.2 - 0.6 MPa (related to material properties).
Material interface: 4 DN40 flange joints, can be according to the user's provided interface standard
Air source interface: Provide 12mm air pipe joint for quick connection
Power supply: AC220/50Hz (provided by the user to the machine side)
Air source: 0.4 - 0.8 Mpa (provided by the user to the machine side)
Operating temperature: -10℃ - 50℃
Foundation conditions: Level and solid concrete floor, concrete thickness should be greater than 10cm.
Optional models: Standard type, explosion-proof type filling scale
