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Liquid explosion-proof filling machine

The liquid ethanol filling machine for barrels adopts frequency converter to achieve two-speed regulation control for the feeding process, thereby enabling fast filling, slow filling and point filling control functions for the materials, ensuring the accuracy and speed of the variable frequency feeding. After starting the pre-set metering feeding program, the weight of the weighing container is measured and stored, and then the rotor pump, circulation pump switches, liquid feeding pneumatic valves, and the piston of the filling gun entering the weighing container are controlled in sequence. Among them, the feeding of the filling gun piston is controlled by two-stage electronic scales and dual-scale switches.

Product details
020-34563445

The liquid ethanol barrel Filling machine combines an Electronic scale, weighing instrument and Filling system to achieve the barrel filling and weighing of containers. Thus, the filling system can be applied to various filling equipment. Users can directly access the PLC system and the terminal filling system to realize multi-range control and automatic control. This system digitizes the weak weight signal output by the electronic scale to obtain high-precision weighing data. 

The Liquid filling machine adopts intake speed regulation. The purpose is to use the imported throttling speed regulation method. When the speed regulating valve is installed close to the cylinder, the average speed of the piston is lower and the fluctuation is smaller. During the entire stroke, the piston speed gradually increases. The inflation pressure of the cylinder rises slowly and reaches the air source pressure slowly. The valve 1 and valve 2 cores are adjusted to a suitable number of turns. Thus, it ensures that the piston rod of the fast filling cylinder extends quickly and retracts slowly, thereby achieving the control of the opening and closing speed of the fast filling door. 

The metering filling machine is mainly composed of PLC, filling device, electronic scale and frequency converter. The touch screen inputs the chemical composition and proportion of various raw materials through the operator station. The flow signal is converted into a digital signal by the electronic scale and input into the functional module. It is compared with the set value, and the obtained control quantity is transmitted through communication to the frequency converter. The frequency converter controls the motor speed based on this signal, causing the filling amount of each feeding device to fluctuate slightly above and below the set value. The filling frequency is controlled by the PLC output and the weighing instrument settings. When a given ratio is selected, the on-site frequency converter simultaneously adjusts the control error according to the flow rate, material viscosity, given ratio, given flow rate and given frequency. By inputting the total filling volume and drop height, the feeding amount of the electronic scale can be automatically calculated, and tracking adjustment is made based on this feeding amount. 

The liquid filling machine uses the frequency converter to achieve two-speed regulation control for the feeding process, thereby enabling the functions of fast filling, slow filling and point filling for the materials. This ensures the accuracy and speed of the variable frequency feeding. After starting the pre-set metering feeding program, the weight of the weighing container is measured and stored. Then, the rotor pump, circulation pump switches, liquid feeding pneumatic valves, and the filling gun piston of the container are successively controlled. Among them, the feeding of the filling gun piston is controlled by two-stage electronic scales with dual measurement ranges, and each filling process uses both coarse and fine material feeding methods to ensure a weighing accuracy of 98% to 99%. The weight of the material is converted from an electronic scale weighing instrument to an electrical signal, which is then read into the PLC for weight calculation. After removing the container weight, it is compared with the set value, and the result serves as the basis for controlling the material switching or the conversion between coarse and fine feeding.


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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