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Measurement Liquid Filling Machine

Measurement Liquid filling machine adopts the distribution switch quantity input, analog quantity input signal real-time acquisition of filling quality, switching quantity output control pump and solenoid valve action, PLC system has two ways of working, using the main program call subroutine structure, reduce scanning time, measured value conversion, stop and emergency stop external management.

PP20210627122029
Product details
020-34563445

The liquid metering Filling machine mainly consists of seven major parts: the bucket divider, the buffer roller conveyor, the bucket selector flow controller, the weighing filling machine, the capping machine and the electrical control system. The electrical part is composed of PLC, weighing instrument, human-machine operation interface, frequency converter and other components. According to the personalized Settings of users, the processes of barrel feeding, barrel sorting, barrel positioning, weighing, filling, barrel conveying and capping can be fully automatically controlled, which can achieve rapid and high-precision multi-station filling.

The automatic filling machine adopts high-precision weighing instruments to synchronously control the filling process of multiple stations. The weighing instrument can conveniently set parameters such as the target filling weight value, the lead amount for maximum input, the lead amount for middle input, and the tare weight comparison value. It features a fast dynamic response speed and can automatically eliminate the influence of environmental vibration, fully ensuring the requirements of filling accuracy.

The weighing filling machine is equipped with a humanized human-machine interface. The design of the human-machine interface takes human operation habits as the starting point. All modes have a humanized operation interface, providing convenience while also having various protection functions. Users can set personalized working parameters according to actual needs. After setting, they can directly enter the working state. The operation is simple and convenient, without the need for complex operations such as waiting for a restart.

The entire filling production line is equipped with a comprehensive dynamic self-checking function, which can automatically detect any abnormalities such as bucket congestion and overload at any position on the line. It can automatically pause when an abnormality is detected. Once the abnormality is eliminated, it can quickly resume work. The operation is simple, the recovery speed is fast, and it is safe and reliable.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 10g

Filling error: ±10-20g(depending on filling speed)

Filling speed: 100-150 barrels per hour (depending on the feed flow rate)

Applicable containers: Small-mouthed barrels and open-mouthed barrels with a diameter of ≤ 350xh500mm

Explosion-proof grade: EXdiaIIBT4

Power supply: AC220/50Hz

Gas source used: 0.4-0.8Mpa

Operating temperature: -10℃ to 40℃

Control mode: 2-speed pneumatic control

Filling method: Insertion type, liquid surface

Scale platform size: 400×400mm

Temporary storage countertop: 400×1000mm

Structural material: SUS304 stainless steel.

Gun tip tubing: SUS304 stainless steel and PTFE (316L is optional)

Material interface: DN40 quick-installation tower joint, flange joint is optional.

Air source interface: 8mm air pipe connection


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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