In order to realize the above monitoring requirements, the automatic canning machine adopts Haniwa effect and fast flow attribute setting in the monitoring interface design to simulate the dynamic filling process, and realizes manual/automatic selection, starting, stopping, emergency stopping and manually opening the pump solenoid valve by adding the standard buttons, and realizes real-time display of the filling quality setting, the number of bottles to be filled, and the display of the number of barrels to be filled, etc. through the setting of display and output attributes of the labels. The configuration monitoring screen completes the monitoring of the operation status of the filling system.
020-34563445The automatic canning machine is driven by a conveying motor to operate the conveyor belt. The motor of the rotary mechanism rotates in one direction. During the rotation process, it triggers the position signal of each workstation, thereby enabling the determination of the position of the rotary mechanism. The drying motor is a fixed rotor, which serves to dry empty bottles. When empty bottles enter the Filling machine, the automatic filling machine is equipped with a detection switch to check if the empty bottles are in place. When the detection signal is ON, it is considered that the empty bottles are in position and the next sequence of operation can be carried out. Then, open the cleaning valve to release high-pressure clean water to clean the empty bottles. After a period of delay, the cleaning action is completed, and the filling machine starts to rotate, entering the drying/disinfection station.
When the quantitative filling machine is transferred from the cleaning station to the drying/disinfection station, the signal of the detection sensor at the drying/disinfection station is ON. The drying motor is turned on to blow dry the empty bottles, and at the same time, the high-temperature heater is turned on. After a delay of some time, the blowing/disinfection action is completed, and the filling machine starts to rotate and moves to the filling station to fill the paste.
When the weighing and filling machine rotates to the filling station, after the weighing is completed, open the discharge valve and start filling the empty bottles. Since the flow of paste into the empty bottles is controlled by gravity and the volume of the empty bottles is constant, a delay time is used to control whether the empty bottles are full. After a certain delay time, when the empty bottles are full, the filling machine starts to rotate and moves to the capping/labeling station.
When the metering filling machine arrives at the capping/labeling station, the capping valve is first opened to use pneumatic power to drive the capping mechanism to cap the full bottle of paste and label it at the same time. After the operation is completed, a rejection cylinder is installed on the side of the filling machine. When the rejection valve is powered on, it drives the cylinder to remove the filled full bottle of paste. After elimination, rotate back to the initial position and wait for the entry of the next empty bottle to complete the action of the next cycle.
When the full bottle of paste is unloaded onto the full bottle conveyor belt, it moves forward along the belt. When it reaches the tail end, the packing robot moves to pick up and stack the full bottle of paste into the empty box. Thus, the production process of one bottle of paste is completed.
Basic parameters
Maximum weighing capacity: 30kg
Minimum sensitivity: 0.01kg
Filling error: ±0.01-0.02kg
Filling speed: Approximately 1500-1800 barrels per hour for 20L
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: The main unit of the Liquid filling machine is made of SUS304 stainless steel, and the conveying and stacking are made of carbon steel with anti-corrosion paint.
Scale platform size: 800×800mm(304 stainless steel power raceway)
Empty barrel raceway: 700mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 700mm×2500mm(304 stainless steel power raceways, 2 sets
Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.
Optional models: Standard type, explosion-proof type filling scale
