The metering barrel filling line is a highly automated packaging equipment, whose main function is to automatically fill liquid materials to the preset weight. The liquid filling scale can effectively prevent material overflow during the filling process, largely prevent the material itself from polluting the environment, and thus provide effective labor protection for the operators. Its system works stably and reliably, is easy to operate and fills accurately. The Filling machine mainly consists of a filling gun device, a PLC system control section, a Weighing system, a filling frame, conveying equipment, etc.

The automatic filling machine adopts the WIN7 system platform, which schedules the actions of the filling line as a whole, records the production capacity and operation status of the filling production line, and assists managers in improving and enhancing product performance and process operation. Coordinated relevant departments such as raw materials, production and transportation, making the cooperation among them closer and improving production efficiency. Input the maintenance plan, self-inspection plan and other data of the filling production line to remind the equipment user to maintain and service it in a timely manner. It connects the ERP system at the top and the automated filling production line at the bottom, achieving full-process production informatization from decision-making, management to execution.

Provide comprehensive and accurate production information feedback to offer a basis for production management and quality control, and facilitate timely data analysis. The system includes reporting function, data storage and recording function, table-making and printing function. After each production is completed, it automatically compiles and prints the batching report, and records the date, time, report number and the actual consumption of each material, etc. The reports are stored on the computer hard drive. The thinner water filling machine ensures the accuracy and completeness of the production reports, which can be read at any time.

The automatic filling scale swing arm filling gun adopts large slewing bearings and linear tracks, which can move left and right and front and back around the column, and is fully suitable for filling 200L four-barrel and IBC barrels. The pneumatic operation knob makes the operation more convenient. Combined with the left and right disc brakes and the front and rear side brakes, it prevents the filling gun from touching the bucket mouth, making the filling process simpler. The adoption of fully automatic barrel arrangement and retrieval equipment has accelerated the conveying speed. From the process of taking out the buckets, fully automatic production is adopted. Just place the buckets of the same specification and model neatly at the designated position, and the professional mechanical hand will accurately take out one packaging bucket each time. Through the power track, the packaging bucket will be precisely conveyed under the filling nozzle.

Basic parameters

Maximum weighing capacity: 300kg

Minimum sensitivity: 0.1kg

Filling error: ±0.2-0.5kg

Filling speed: approximately 150-180 barrels per hour

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 800×800mm(304 stainless steel power raceway)

Empty barrel raceway: 800mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 800mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm. Optional models: Standard type, explosion-proof type filling scale