The semi-automatic filling line integrates formula management, filling and weighing, personnel management, report generation, providing interface and data management to solve the data communication between computer and electronic scale. The filling site electronic scale is connected to the serial port of the computer host in the office, and the keypad in the filling site is connected to the computer in the office with a keyboard adapter.
020-34563445The semi-automatic barrel filling line adopts an insertable structure for the feeding pipe of the distribution tank. To prevent the liquid surface from being unstable due to the impact of the feeding liquid column, a buffer is set at the end of the insertable pipe. The buffer enables the liquid to flow out from the small holes around the column surface without directly surging upwards. The overflow downspout pipe is not directly connected to the axis direction perpendicular to the distribution tank. Instead, a long and narrow opening is made on the side of the distribution tank, and an overflow receiving trough is welded externally. The overflow downspout pipe is connected to the bottom of the overflow receiving trough. In this way, the shape of the overflow is similar to a waterfall. The liquid level in the distribution tank remains nearly flat whether during filling or during the filling interval. Keep the hydrostatic pressure head of the filling nozzle constant to achieve an accurate filling volume. When choosing a feed pump, ensure that the flow rate at the inlet of the distribution tank is greater than that at the outlet of the distribution tank.
The automatic Filling machine integrates formula management, filling and weighing, personnel management, report generation, interface provision and data management. Among them, the most crucial aspect of the software is to solve the data communication between the computer and the Electronic scale. The Weighing system connects the display at the filling site with the computer monitor in the office. Two serial communication lines are used to connect the two electronic scales at the filling site with the two serial ports of the computer mainframe in the office. A keyboard tap is used to connect the small keyboard at the filling site with the computer in the office (workers at the filling site operate the mainframe in the office through the small keyboard). The distance between the administrator's office and the filling site is preferably 5 to 8 meters.
Basic parameters
Maximum weighing capacity: 30kg
Minimum inductance: 0.01g
Filling error: ±0.02kg(depending on filling speed)
Filling speed: 100-150 barrels per hour (depending on the feed flow rate)
Applicable containers: Small-mouthed barrels and open-mouthed barrels with a diameter of ≤ 350xh500mm
Explosion-proof grade: EXdiaIIBT4
Power supply: AC220/50Hz
Gas source used: 0.4-0.8Mpa
Operating temperature: -10℃ to 40℃
Control mode: 2-speed pneumatic control filling, with an attached pneumatic capping machine
Scale platform size: 500×600mm
Structural material: SUS304 stainless steel
Gun tip tubing: SUS304 stainless steel and PTFE (316L is optional)
Material interface: DN40 quick-installation tower joint, flange joint is optional
Air source interface: 8mm air pipe connection
