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Urea Filling Scale

Urea filling scale adopts PLC to coordinate the whole control of bucket positioning, roller table operation, weighing filling, tank material and so on. The man-machine interface is used for manual, automatic and other modes of control, and the high-precision weighing module and high-stability weighing instrument are selected to control the filling process, which fully meets the precision and speed requirements of the system.

PP20191224095831
Product details
020-34563445

The urea drum scale is composed of a programmable controller and an Electronic scale to form a two-level computer control network. It is connected to on-site weighing instruments, control computers, PLCS, frequency converters and other intelligent and fast processing devices through a fieldbus. The PLC mainly undertakes the function of fault detection, display and alarm for the automatic Filling machine, and simultaneously outputs signals to the frequency converter, which then completes the filling speed.

The PLC of the liquid filling scale is mainly responsible for the selection of manual/automatic processing procedures, the judgment of entering the liquid level processing, the display and processing of alarm lights under various fault conditions, and the control cycle. The liquid level processing is mainly responsible for determining the height of the liquid level in the material reaction tank by comparing the collected liquid level high and low value information with the set value. The high or low signal of the liquid level will determine the opening and closing state of the material pump. When the collected input values exceed the maximum allowable value of the set liquid level, they will be automatically limited within a reasonable range to prevent abnormal situations. The automatic operation working process is the main filling control part. When no other abnormal situations occur and the manual mode is selected, it will continuously cycle back and forth according to the requirements of the process flow. The values of each part will be synchronously displayed on the weighing interface for reference and monitoring by the control personnel.

The Liquid filling machine adopts the most widely used weight adjustment method in industrial control for actual control. According to the weight deviation, the speed of the electronic scale is adjusted through the frequency converter to make the given amount equal to the set value, thus completing the automatic filling process.

Basic parameters

Maximum weighing capacity: 300kg

Minimum sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: approximately 150-180 barrels per hour

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 800×800mm(304 stainless steel power raceway)

Empty barrel raceway: 800mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 800mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translational type, suitable for pallets 1200


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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