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Automatic Weighing and filling machine

The weighing filling machine realizes real-time detection of filling weight and real-time opening and closing of solenoid valves during the filling process, as well as data upload for effective computerized management. It mainly includes the control section, keyboard, display control circuit section, serial port expansion circuit section, LED display circuit section, solenoid valve execution circuit section, and upper PC database processing section.

PP20211112102329
Product details
020-34563445

The automatic weighing and Filling machine collects the weight of the bucket identity data for the upper computer database to identify the bucket identity and size. It is composed of EPC passive chips, inductors, etc. The R signal from the reader is received through an external LC circuit, and then processed by the internal power circuit of the chip to provide power for the chip. Through the damping load inside the chip, The data in the on-chip EEPROM is read into the reader and the RF field is interrupted in a special way, allowing the reader to write the data into the on-chip EEPROM. The reader data is uploaded and entered into the server. An electronic tag is pasted on the appropriate part of the barrel. After the barrel is placed on the weighing platform, the RF card reader is aimed at the part of the electronic tag, and the card reader is started to read the ID code of the electronic tag. Then, the ID number of the bottle body is taken out from the card reader and uploaded to the single-chip microcomputer. The single-chip microcomputer then upload this data to the upper PC to enter the gas cylinder information database. The ID number is queried and compared in the database, and a code is returned to the single-chip microcomputer at the same time. On the one hand, the single-chip microcomputer returns a signal to the card reader to turn it off; on the other hand, it performs the relevant control operations of gas filling according to the program Settings.

The Liquid filling machine is based on the on-site management and control system of single-chip microcomputer, radio frequency card and network integration technology, which can effectively control the filling of materials in real time. Realize real-time detection of filling weight and real-time opening and closing of solenoid valves during the filling process, and upload data for effective computerized management. It mainly includes the 89C52 single-chip microcomputer control part, the radio frequency card reader part, the keyboard, the display control circuit part, the GM8125 serial port expansion circuit part, the LED display circuit part, the solenoid valve execution circuit part, and the upper PC database processing part. The RF card reader reads the electronic tag on the bucket body from the site and uplots the tag code to the upper PC for identity verification. If the identity is valid, it continues with the subsequent operation of opening and closing the solenoid valve and filling. During the filling process, the on-site effective weight data is uploaded to the upper computer in real time and classified and summarized together with the electronic tag code. The upper computer communicates with the server Send data to each filling station. For a large Filling system, the multiple filling and weighing data transmission lines of the filling station are connected in a serial bus manner, and data is uploaded or exchanged through a single line to reduce the laying of lines and achieve the purpose of resource conservation.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: Approximately 150-180 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 300×300mm(304 stainless steel power raceway)

Empty barrel raceway: 300mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 300mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 10L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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