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MTWH Batching system

The batching system is a combination of weighing sensor, weighing instrument and control system. The system can achieve the weighing and metering of the tank, so as to control it. Using HMI+PLC system, multiple sensors and actuators are integrated into a powerful weighing and batching control system.

PP20210708210549
Product details
020-34563445

With the improvement of modern manufacturing capacity and the development of various scientific research technologies, the automatic Dosage system is also constantly improving and developing. The automatic Batching system adopts the configuration system combining full sealing, pneumatic conveying and batch quantitative feeding. For dozens of materials, according to the corresponding process formula, rapid selection of batching and conveying, to a large extent, improve the efficiency of work, reduce the waste of resources, reduce the labor expenditure and save the cost of production.

Automatic feeding system in the use of PLC control programming, computer technology, automatic control technology, communication technology as one of the weighing device. PLC in the application of material mixing is also very wide, in the material configuration, production by the application of the outstanding. Among them, the production of materials in the precise proportion and mixing of the fullness of the material is particularly important. Fully automatic batching system in accordance with a variety of production needs, the production of fully automatic batching control of multiple materials programmed to achieve sequential control and cyclic control. The design is to choose a double conveyor, so that different materials into the mixing bin at the same time, in the machine before the start of mixing, the material has been mixed with a certain specific gravity, thus shortening the mixing time, reducing energy losses.

Weighing and batching system includes equipment for storage, transportation, weighing and batching of raw materials, dust removal, mixing, etc. It involves powder, solid bulk, liquid and other materials. According to the industry characteristics, production process requirements and specific material characteristics, can independently choose a reasonable batching mode, saving a lot of time and cost expenditure. Through specialization and weighing and batching, it can not only help users to improve product quality, but also provide a strong guarantee for the scientific management of user production.

Feeding system calibration in accordance with the given, weighing, speed measurement and speed regulation, feedback, after carrying out the fixed degree, the dosage of 0.5% accuracy can be absolutely guaranteed. Due to many factors affecting the accuracy of dosage, mechanical, electrical, control, equipment factors, there are human factors, so the accuracy of the dosage operation to determine whether the range of 1 %, that is, how to calibrate the dosage of accuracy is a lot of production needs to be concerned about the problem. Here are a few points on the use and control of dosage equipment: 

1. Formula bar code and material input bar code management to match, in order to avoid errors in the late formula error, bar code scanning system can be used to prevent the misplacement of the formula.

2. The material in the bulk bag unloader is conveyed via a flexible screw conveyor to a weighing hopper on a weighing module mounted on a mezzanine. The weighed batches are automatically discharged through a rotary airlock into a pneumatic conveying system that conveys the pre-weighed batches to the mixer.

3. Weigh batching is critical to be able to move material at high rates of speed for fast batching cycles and consistent delivery conveyor speeds for high accuracy weighing and to provide formulations that are not exposed to potential contaminants without having to separate the blended material.

4. Batch materials from bulk bags, silos, manual dump stations, process equipment or all materials purchased materials; weigh batch materials through filling containers and/or transport them to process containers, packaging lines or any other destination that may require equipment for a comprehensive weigh batch solution.

5. Automatically, accurately, and economically transport batches directly to common hoppers, mixers, conveyors, shipping containers, or processing containers. This loss-in-weight system is mounted on a weighing module that transmits the lost weight to the controller, which stops the conveyor once the target batch weight is reached.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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