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Reactor Weighing Module

The reaction kettle is a weighing module for a meter quantitative feeding, reaction process control, discharge and other production process control and data management as one of the integrated automation system, the use of firmware to build a high-performance control platform, with stable and reliable operation, simple and practical operation and superior cost performance advantages.

Product details
020-34563445

Reactor Weighing system is not a simple circuit can be realized, the MCU as the CPU of the system. In the external circuit need display circuit, keyboard input, power supply, communication interface, sensor, alarm. The weighing module is a kind of self-electric and electromechanical conversion sensor, which is made of piezoelectric material, and the surface of the piezoelectric material is charged by the force. After the charge is amplified and transformed by the charge amplifier and measuring circuit, it becomes the electrical output proportional to the external force. Piezoelectric sensors are used to measure forces and transform non-electrical physical quantities.

Reactor Weighing module is also a detection device, can feel the measured information, and can feel the information, according to a certain law to transform into electrical signals or other required form of information output, to meet the information transmission, processing, storage, display, record and control requirements, usually composed of sensitive components and conversion components. The sensitive element refers to the sensor that can directly feel the measured item, and the conversion part refers to the sensor that can convert the output of the sensitive element into an electrical signal suitable for transmission and measurement.

In order to realize the static weighing and measuring of large containers and hoppers in the industrial environment, the measurement module integrates the weighing sensor, load transfer device, limit and anti-overload, etc., and can be easily connected with a variety of mechanical equipment.

Weighing module is based on the traditional resistance strain gauge sensor, combined with modern microelectronics technology and microcomputer technology to add control functions on the basis of weight display function, including weight display, quantitative feeding, unloading, field equipment control, alarm signal display, formula setting and process monitoring functions

Technical parameter

Load rating (R.C.) :0.25,0.5,1,2,3,5,10T

Rated output (R.O.) :2±0.005mV/V

Zero point balance :±0.030mV/V

Overall error :±0.03%R.O.

Nonlinearity :±0.03%R.O.

Lag :±0.03%R.O.

Repeatability ±0.02%R.O.

Creep (30 minutes) :±0.03%R.O.

Normal operating temperature range :-10... + 40 ℃

Allowable operating temperature range :-20... + 70 ℃

Effect of temperature on sensitivity :±0.02%R.O./10 ℃

Temperature effect on zero point :±0.02%R.O./10 ℃

Recommended drive voltage :10V(DC/AC)

Max excitation voltage :15V(DC/AC)

Input impedance :385±10Ω

Output impedance :350±3Ω

Insulation impedance :>5000MΩ

Safe overload :150%R.C.

Ultimate overload :300%R.C.

Elastic element material: alloy steel

Protection level :IP67

Cable length :4m (0.25t... 2t), 6m(3t... 10t)

 
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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