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Solvent Automatic Filling Machine

Solvent Automatic filling machine refers to the weight information collection, amplification, transformation, transmission, processing and display are integrated weighing system, through the PLC program to control the sensors, relays, switches and solenoid valves, drawing on advanced technology and technology, Integrate inventory management, filling management, filling weighing, process control and product traceability with my long-term accumulated experience.

PP20210614165230
Product details
020-34563445

The solvent automatic Filling machine serves the software of the automated process control, which uses computer recognition technology, printing technology, automatic control technology and information technology to form intelligent filling and achieve precise production. Through the verification and confirmation of the instruction information of the feeding process and filling process, as well as the constraint means of material and container code recognition, the correctness of execution is guaranteed. The filling server, as the central server, manages the entire Filling system and connects to the operation stations of each process through industrial Ethernet as the network. An operation station is placed in each process and connected to the equipment of each process. The functions of each workstation are realized through the operation station.

A Liquid filling machine refers to a Weighing system that integrates the collection, amplification, transformation, transmission, processing and display of weight information. It controls various sensors, relays, switches and solenoid valves through PLC programs, drawing on advanced processes and technologies. Based on its long-term accumulated experience, it integrates inventory management, filling management, filling and weighing, process control, product traceability, etc. By adopting automation technologies such as barcode (QR code /RFID) recognition, wireless transmission, automatic weighing, PLC control, electromechanical, and computer interfaces, it has independently developed an intelligent filling and weighing as well as inventory management system. To prevent incorrect materials during filling, ensure weighing accuracy, guarantee the precision of the filling process, make each batch of filling data recorded and traceable, and follow the first-in, first-out principle when raw materials are dispatched from the warehouse, effectively solving the problem of raw material waste.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: Approximately 1500-1800 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard type, explosion-proof type filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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