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Automatic rotary filling machine

Solvent Automatic filling machine refers to the weight information collection, amplification, transformation, transmission, processing and display are integrated weighing system, through the PLC program to control the sensors, relays, switches and solenoid valves, drawing on advanced technology and technology, Integrate inventory management, filling management, filling weighing, process control and product traceability with my long-term accumulated experience.

PP20210614165230
Product details
020-34563445

The automatic solvent Filling machine serves as a software for automated process control, utilizing computer recognition technology, printing technology, automatic control technology, and information technology to form intelligent filling and achieve precise production. Through the verification and confirmation of instruction information during the feeding and filling processes, as well as constraint measures for identifying material and container codes, the correctness of execution is ensured. The filling server serves as the central server to manage the entire Filling system, connecting the operation stations of various processes through industrial Ethernet as the network. Place one operation station for each process and connect the equipment of each process. Implement the functions of each workstation through the operation station. Liquid filling machine refers to a Weighing system that integrates weight information collection, amplification, transformation, transmission, processing, and display. It controls various sensors, relays, switches, and solenoid valves through PLC programs, draws on advanced processes and technologies, and combines its own long-term accumulated experience to integrate inventory management, filling management, filling weighing, process control, product traceability, etc. It uses barcode (QR code/RFID) recognition, wireless transmission, automatic weighing, etc We have independently developed an intelligent filling weighing and inventory management system using automation technologies such as PLC control, mechatronics, and computer interfaces. This system prevents material errors during filling, ensures weighing accuracy, and guarantees the precision of the filling process. Each batch of filling data is recorded and traceable, and the first in, first out principle is followed when raw materials are released, effectively solving the waste of raw materials.

The automatic filling machine achieves automatic supply of containers through the upper drum turntable: the main conveyor belt is driven by the main conveyor motor to achieve overall transportation of the filled containers; Realize material weighing and measurement through weighing scales and weighing instruments; By changing the volume and number of cylindrical holes on the receiving plate, material volume measurement can be achieved; By adjusting the speed of the feed rotor pump, different proportional filling ratios can be achieved; Through the built-in PLC program in the main control cabinet, coordination of different components can be achieved; Switch between different programs through the touch screen; Realize directional conveying of barrel lids through lid sorting devices; Automatic capping and capping can be achieved through a capping device and a capping device; Conveying is achieved through a rotor device. The quantitative filling machine includes a frame, an electric control box and a gas source device are arranged at the bottom of the frame, and a main track is arranged above the main electric control cabinet. One side of the main track is arranged with a secondary track, and an upper drum turntable is arranged on the right side of the frame in a horizontal position with the main track. A main conveyor belt motor is arranged on the left side of the main track, and a conveyor belt discharge plate is arranged above the main conveyor belt motor. A container guide rail is arranged above the conveyor belt discharge plate, and an upper cover device, a capping device, a capping device, a reverse cover recovery track, and a positive cover conveyor track are arranged on the left side above the main track. The upper cover device is connected to the capping device through the positive cover conveyor track, and the outer side of the capping device is connected to the reverse cover recovery track. There is a screw cap device located below, and a touch screen is located on the left side of the screw cap device, On the upper right side of the main track, there are small hoppers and large hoppers. Below the small hopper, there is a left orifice plate, which is connected to a left cylinder on the left side. Below the left orifice plate, there is a left feeding rotor pump. Inside the large hopper, there is an anti blocking device. Below the large hopper, there is a right orifice plate, which is connected to a right cylinder on the right side. Below the right orifice plate, there is a right feeding rotor pump. Below the junction of the left feeding rotor pump and the right feeding rotor pump, there is an electronic weighing scale, and below the electronic weighing scale, there is a feeding plate. The outer side of the feeding plate is connected to the discharge cylinder through a push plate. Below the feeding plate, there is a feeding hopper. A rotor device is installed below, and the area between the front cover conveyor track and the left cylinder is an auxiliary station. The left side of the auxiliary station is the upper cover station, and a displacement cylinder is installed on the outside of the main track, There are weighing instruments, speed control switches for the right feeding rotor pump, and speed control switches for the left feeding rotor pump installed inside the electrical control box.

Basic Parameters:

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ± 0.1-0.2kg

Filling speed: 20L, approximately 1500-1800 barrels per hour

Control mode: 2nd gear control

Filling method: Insertion type, above liquid level

Gun head pipeline: PTFE gun head, valve+PTFE hose

Structural material: SUS304 stainless steel for the host, carbon steel for conveying and stacking with anti-corrosion paint.

Scale platform size: 400 × 800mm (304 stainless steel power raceway)

Empty bucket raceway: 400mm × 2500mm (304 stainless steel power raceway) with an additional 1200mm sloping unpowered drum

Heavy bucket raceway: 400mm × 2500mm (304 stainless steel power raceway, 2 sets)

Bucket sorting device: suitable for 20L buckets, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Stacking equipment: translation type, suitable for pallets of 1200 × 1200 × 140mm, including pallet supply, palletizing, and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa (depending on material properties).

Material interface: 4 DN40 flange joints, available according to user provided interface standards

Air source interface: The user provides a 12mm air hose connector for quick connector connection

Power supply: AC220/50Hz (provided by the user to the machine side)

Gas source used: 0.4-0.8Mpa (provided by the user to one side of the machine)

Operating temperature: -10 ℃ -50 ℃

Basic conditions: A strong horizontal concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard and explosion-proof filling scales


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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