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Alcohol Filling Machine

Alcohol filling machine is a state-of-the-art medium and high-speed intermittent linear filling machine design, according to the pre-set automatic filling program to complete the metering filling, recording filling data and voice prompts for filling weight, with high precision filling capacity, through the HMI for comprehensive recipe control, integrated into the machine's human-machine interface, to achieve SMART remote support, real-time statistics and performance analysis, and feedback for manufacturer improvement.

Product details
020-34563445

The computer equipped with algorithm software for the alcohol Filling machine is used as the Electronic scale for its filling control. It is an important automated filling equipment in modern manufacturing, integrating advanced technologies from multiple disciplines such as mechanics, control, computer, weighing module, and artificial intelligence. It adopts a two-stage filling method with a PLC programmable controller, capable of setting and storing 30 sets of formulas for invocation, and the filling target quantity can be freely set. Convenient for packaging of various weights.

The automatic filling machine has a strong data processing capacity, a fast and stable sampling rate, and the control process fully meets the filling process requirements. The intelligent control of filling time without waiting shortens the filling cycle, increases the filling speed and output. The frequency converter is used for the uniform discharge of liquid filling, thereby ensuring the control accuracy of the filling material. With warehouse management functions, the intelligent reporting software provides a large amount of data information for production management, such as filling result lists, raw material consumption lists, production quantity lists, and filling usage result records, etc. It can perform statistics and printing functions such as production shift reports, daily reports, monthly reports, and annual reports by time, filling, etc. It can also interact with other Weighing systems for data exchange, meeting the requirements of in-depth data analysis.

Basic parameters

Maximum weighing capacity: 10kg

Minimum sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: Approximately 150-180 barrels per hour for 10L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat suspending agent, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
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