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HOP Weighing assembly line

The operating commands and setting parameters issued by the upper computer of the weighing assembly line can be sent to the PLC in real time. The PLC receives the commands sent by the upper computer and controls the start, stop and speed of the vibration motor through the frequency converter. The running state of inverter is written into memory data area in real time for industrial computer to read; The various states of itself are prepared in the form of state words for the industrial computer to read in real time.

PP20211028143544
Product details
020-34563445

Pneumatic conveyor is the use of nitrogen or air high-speed airflow, through the injector to make the powder in the pipeline in a suspended state, in the suspended state of the powder driven by the high-speed airflow along the closed pipeline to the end user. The process starts with the Roots blower, which can be controlled by a complete set of controllers. Open the bag filter, and the bag filter blows compressed air to the bag in the form of pulse according to the set program to remove the dust on the bag surface; Open the shaft seal valve XV-4101 of the rotary feed valve (air shutoff valve). After completing the above steps, check whether the wind pressure meets the requirements. If the requirements are met, the feeding process can be started by starting the rotary feed valve 4X01, and the powder enters the injector from the feed bin through 4X01. At this time, the powder is suspended in the pipeline under the high-speed air flow, and the powder is transported forward along the closed pipeline into the 1# or 2# powder receiving bin. Access to the receiving bin 1# or 2# can be achieved via the reversing valve XV-3101, which is equipped with a valve position switch. Each receiving bin is equipped with upper and lower limit capacitive level switches to determine whether the bin is allowed to be filled.

The control system of the weighing Batching system takes Siemens PLC as the control core (CPU is CPU313C-2DP), and is equipped with a high-performance upper computer to communicate with the PLC of the lower computer for displaying process status and action simulation, and sending operation instructions to the system at the same time. According to the site situation and process requirements, the site is a dust explosion-proof environment, and the field instrument is flameproof. The field instrument signal is sent to PLC for status indication and interlock control, PLC performs interlock control according to the stored interlock control program, starts or closes the related valves on and off, sends the switching signal to start and stop the bag dust collector, rotary feed valve (air shut-off)4X01 and Roots blower, etc. The switching signal is fed back to PLC. Interlocking control loops are introduced to ensure that various devices are in the correct state. Finally, the powder is transported to the bin outside the boundary area by compressed air along the closed pipe.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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